Precise torque and speed control: the core advantage of improving the performance of High Speed Injection Molding Machine
1. Overview of dual servo drive system
The dual servo drive control system controls multiple key motion links in the High Speed Injection Molding Machine, such as mold opening and closing, injection, and mold closing, through two independent servo motors. Compared with traditional hydraulic systems, servo motors provide higher precision control and can adjust torque and speed in real time according to load changes to ensure that each working link operates in the state.
2. Advantages of precise torque and speed control
The dual servo drive system solves the common load fluctuation and efficiency loss problems in traditional hydraulic drive systems through precise torque and speed control. Specifically, the servo motor can automatically adjust the output torque and speed according to the real-time changes of the load, thereby achieving the following key advantages:
Improve response speed and accuracy: The control system of the servo motor can achieve real-time load feedback and automatically adjust the output power. This enables the injection molding machine to respond to load changes more quickly, avoids frequent pressure fluctuations in traditional hydraulic systems, and ensures high-precision execution of each process step.
Reduce excessive load and power waste: Traditional hydraulic systems often cause mechanical parts to be overloaded due to pressure fluctuations and excessive power output, which increases wear and energy waste. The intelligent control of the servo motor can adjust the output power according to the specific working conditions, avoid excessive load, fundamentally reduce mechanical wear and energy waste, and improve the economy and operation stability of the machine.
Smooth acceleration and deceleration: The precise control provided by the servo motor is not only reflected in the load adaptability, but also in the acceleration and deceleration process. Traditional hydraulic systems often cause vibration and impact during acceleration and deceleration due to oil pressure fluctuations, and the smooth control of the servo motor can effectively avoid this situation.
Improve production efficiency and precision: The production process of High Speed Injection Molding Machine requires precise coordination of actions in each link, and any mistakes in any link will affect the quality of the final product. The precise control of the dual servo drive system can ensure the high consistency of operations such as mold opening and closing and injection, thereby ensuring the stability of the production process and the consistency of the product. Precise control can also shorten the production cycle and improve production efficiency.
3. The relationship between dual servo drive system and energy saving
Precise torque and speed control not only improves the stability and production efficiency of the injection molding machine, but also shows great advantages in energy saving. The dual servo drive control system can automatically adjust the power output of the motor according to the change of load, thereby effectively avoiding the energy waste caused by excessive power supply in the traditional hydraulic system. Under low load or standby state, the servo motor will automatically reduce the output power, thereby greatly reducing power consumption.
4. Reduce maintenance costs and extend equipment life
The precise control of the dual servo drive system can effectively reduce the wear of mechanical parts, thereby reducing the maintenance cost and downtime of the equipment. Precise torque and speed regulation ensure that the various moving parts of the injection molding machine operate in an efficient and stable state, avoiding mechanical damage caused by impact and pressure fluctuations in traditional hydraulic systems.