HXM servo injection molding machine: How high-precision control helps save energy and reduce consumption

1. High-precision control: Accurately adjust flow and pressure to reduce energy waste
In the production process of traditional injection molding machines, due to the inaccurate flow and pressure control, problems such as excessive consumption of raw materials and increased product defect rates often occur, resulting in waste of energy and materials. The HXM servo injection molding machine uses a high-performance synchronous servo motor, combined with a precision pressure sensor and a rotary encoder, which can monitor and feedback flow and pressure data in real time to ensure that each injection molding process is in the energy consumption state.

During the operation of the injection molding machine, the system will accurately adjust the motor speed and torque through closed-loop control to match the actual needs of the current production stage. For example:
Injection stage: According to the mold filling requirements, the system adjusts the flow rate to avoid excessive material supply and ensure uniform distribution of molten plastic.
Pressure holding stage: The servo motor intelligently slows down to maintain only the necessary pressure to avoid unnecessary energy consumption losses.
Cooling stage: The motor stops running to achieve zero power consumption operation. Compared with traditional injection molding machines that still consume a lot of energy in this stage, the energy-saving advantages of the HXM servo injection molding machine are particularly prominent.
Thanks to this precise energy management mechanism, HXM servo injection molding machine can achieve 20%~80% energy savings compared to traditional hydraulic injection molding machines, significantly reducing production costs.

2. Reduce material waste and reduce defective product rate
During the production process, traditional injection molding machines often cause quality problems such as shrinkage, flash, and deformation in products due to unstable flow and pressure control, thereby increasing scrap rate and rework costs. The high-precision closed-loop control system of HXM servo injection molding machine can monitor flow and pressure in real time and make dynamic adjustments to ensure the accuracy of each injection molding, fundamentally reducing the defective product rate.

Stable pressure control: prevent product defects caused by pressure fluctuations and improve molding consistency.

Accurate flow management: ensure that the melt fills the mold cavity evenly, reducing the problem of insufficient or excessive filling.

Intelligent compensation mechanism: automatically optimize injection molding parameters according to different mold and material characteristics, reduce human adjustment errors, and improve production stability.
Thanks to these precise control technologies, HXM servo injection molding machine can significantly improve the yield rate, reduce the waste of raw materials, and further enhance the production efficiency of enterprises.

3. Efficient production, reduce energy consumption per unit
In today's increasingly competitive manufacturing industry, how to improve production efficiency and reduce energy consumption per unit product while ensuring product quality is the focus of many companies. HXM servo injection molding machine achieves ultra-fast response speed through its high-response servo drive system, greatly shortens the injection molding cycle, and improves production capacity per unit time.

Compared with ordinary injection molding machines, the response time of HXM servo injection molding machine is shortened to 0.05 seconds, which makes the injection molding cycle shorter while ensuring high-precision control, thereby improving overall production efficiency.